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Custom Molded Products


Introduction

Pressure Balanced Metal ExpansionDPH Engineering are Authorized Distributors of custom molded products. DPH Engineering manufactures many custom-molded products for non sealing applications in a range of industries. DPH Engineering developed enhanced bonding technology to apply rubber to any material and surface. This ability allows us to work with our customer’s engineering group to create concepts that help them achieve goals previously not considered possible. We can also mold thermoset plastics such as phenolic and create custom shapes of any size or shape, allowing for cost-effective manufacturing of shapes that would be expensive, or impossible, to machine. Additionally, we can bond elastomer to our bonded phenolic components, opening even more possibilities.
Formulations can be optimized for abrasion resistance, vibration transmission, electrical conductivity, chemical resistance, or thermal properties. Whether you need shock absorbers, electrical connectors, vibration dampers, bonded rollers, or drive system bushings and centralizers, Omni Seals can engineer a product to meet your needs.

Compounding:

  • Committed to meet customers’ specific material requirements for their diverse needs
  • Materials are manufactured to comply with customers’ chemical and physical characteristics
  • Providing custom mixing with state-of-the-art equipment

MATERIALS

Elastomers

  • Nitrile
  • Hydrogenated Nitrile (HNBR)
  • Ethylene (EPDM)
  • Styrene Butadiene (SBR)
  • Neoprene
  • Butyl
  • Natural Rubber
  • Silicone
  • Fluoroelastomer
  • Aflas
  • Hypalon

Plastics

  • Nylon
  • PTFE
  • Urethane
  • TPE – Thermo-Plastic Elastomer

Composites

  • Fabric reinforced compounds
  • Fiber reinforced compounds
  • Filled compounds

Material Standards

  • ASTM
  • FDA / USP Class 6
  • 3A
  • NSF 61
  • Mil-Spec
  • Nuclear Safety Related
  • 30 CFR 18.65 (Fire Retardant)

MOLDING

DPH Engineering can produce your product to meet commercial or precision RMA standards. With over 50 presses available, platen size is never an issue.

Available platen sizes:

Compression and Transfer Moldings

  • 20” x 20”
  • 32” x 32”
  • 40” x 40”
  • 60” x 60”
  • 48” x 15ft
  • 48” x 28ft

Horizontal and Vertical Rubber Injection Molding

  • 14” x 18”
  • 32” x 43”

Horizontal Plastic Injection Molding

  • 12” x 16”
  • 16” x 20”
  • 32” x 36”

RUBBER BONDING

  • Rubber to fabric
  • Rubber to metal
  • Rubber to plastic
  • Rubber to PTFE
  • Multi Durometer (Rubber to Rubber)
  • Plastic to Metal

 

Feature Size (mm) Fixed Closure Feature Size (in) Fixed Closure
Above Thru Tolerance mm) Above Thru Tolerance (in)
0 10 ±0.16 ±0.20 0.00 0.40 ±.006 ±.008
10 16 ±0.20 ±0.25 0.40 0.63 ±.008 ±.010
16 25 ±0.25 ±0.32 0.63 1.00 ±.010 ±.013
25 40 ±0.32 ±0.40 1.00 1.60 ±.013 ±.016
40 63 ±0.40 ±0.50 1.60 2.50 ±.016 ±.020
63 100 ±0.50 ±0.63 2.50 4.00 ±.020 ±.025
100 160 ±0.63 ±0.80 4.00 6.30 ±.025 ±.032
Over 160 mm, multiply by 0.004 0.005 Over 6.30 inch, multiply by 0.004 0.005
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