Introduction
The process of attaching conveyor belt ends with metal hinges or plates is known as mechanical belt fastening. The technique of connecting belt ends with heat or chemicals is known as vulcanization. Vulcanization of heavy-duty conveyor belts, whether hot or cold, is a time-consuming process that necessitates specialized knowledge of solvents, bonding materials, and compatible cover and fill materials, as well as expensive equipment, extreme precision in cutting and stripping of belt ends, and a thorough understanding of solvents, bonding materials, and compatible cover and fill materials.
The usage of mechanical belt fasteners is required for mechanical belt fastening (also called conveyor belt lacing). Mechanical belt fasteners combine strength and durability with cost-effectiveness and ease of use.
Manufacturers can now use synthetic materials to build thinner and lighter belts for industrial gear thanks to technological advancements. This means that using normal fasteners to link belt ends together using metal plates and hinges is no longer an option. When you need to splice in less-than-ideal conditions, mechanical belt fasteners are the best option.
Here are the top 5 ways mechanical belt fasteners can save time and money in the long term for your mining firm. This will help you efficiently use mechanical belt fasteners.
1. Quick installation saves time for your company
Most mechanical fasteners may be installed in less than an hour wherever they are needed, and you won’t need to hire a pro to accomplish it. Working with a trustworthy manufacturer will provide you with all of the portable tools you’ll need for the installation, allowing your on-site team to complete the job quickly. Furthermore, unlike vulcanization, mechanical fasteners have a significantly decreased downtime, thus operations do not have to be halted during the procedure.
2. It’s compatible with practically every belt on the market.
The mechanical fasteners are made to function with belts that have a lot of stretches, are extensible, and are worn out. They also work well with belts consisting of solid PVC and ply rubber, as well as straight warp belts, and can be used for both permanent and temporary splices. Vulcanization is not recommended for very old or worn belts since their layers are already too weak to withstand the heat and will become brittle. Additionally, vulcanization necessitates increased belt length, and you may not have enough material to work with at times.
3. The installation can take place in almost any circumstance.
The fact that mechanical fasteners may be put in any environment is perhaps their most significant advantage. In other words, elements such as temperature, humidity, filth, and chemicals have no bearing on the installation procedure. Vulcanization, on the other hand, cannot be stated to be the same; if done incorrectly, it may create air pockets and reduce the adhesive’s efficiency, decreasing the splice’s strength.
4. Maintenance can be planned ahead of time.
It is simple to monitor the performance and strength of the fasteners because they can be visually inspected during planned maintenance. As a result, the operator can simply replace a damaged fastener, avoiding unpleasant situations such as a sudden splice failure. Furthermore, the fact that you can see them provides you the flexibility to schedule repairs and maintenance at your leisure.
5. The mechanical belt fasteners are robust and long-lasting.
The mechanical belt fasteners are built to endure high belt tension and exceptionally large loads in heavy-duty applications.
These were the top five ways to help you understand how mechanical fasteners can be used efficiently. We have partnered with Flexco and it delivers to customers like you who are looking for some easy and time-saving ways to use the fasteners. Products such as Flexco Bolt Solid Plate Fastening System, Flexco Rivet Solid Plate Fastening System, Flexco Bolt Hinged Fastening System will help you save your time and money.
Conclusion
DPH engineering is a well-known brand in the industry, specializing in the production of mechanical belt fasteners, PVC PU Conveyor Belts, Nylon Sandwich Belts, and a variety of other products. These items are in high demand in the industry due to their many qualities and low pricing. We have won the trust of a large number of clients from all over the country thanks to our moral business philosophy, honest dealings, and transparent trade techniques.
